A ball valve is a valve that opens by turning a handle attached to a ball inside the valve. The ball has a hole, or port, through the middle so that when the port is in line with both ends of the valve, flow will occur. When the valve is closed, the hole is perpendicular to the ends of the valve, and flow is blocked. The handle or lever will be inline with the port position letting you "see" the valve's position. The ball valve, along with the butterfly valve and plug valve, are part of the family of quarter turn valves.
Ball valves are durable and usually work to achieve perfect shutoff even after years of disuse. They are therefore an excellent choice for shutoff applications (and are often preferred to globe valves and gate valves for this purpose). They do not offer the fine control that may be necessary in throttling applications but are sometimes used for this purpose.
Ball valves are used extensively in industry because they are very versatile, pressures up to 10,000 psi, temperatures up to 200 Deg C. Sizes from 1/4" to 12" are readily available They are easy to repair, operate manually or by actuators.
The body of ball valves may be made of metal, plastic or metal with a ceramic center. The ball is often chrome plated to make it more durable.
Three-way ball valves have an L- or T-shaped hole through the middle. The different combinations of flow are shown in the picture.
Multi-port ball valves with 4 ways, or more, are also commercially available, the inlet way often being orthogonal to the plane of the outlets. For special applications, such as driving air-powered motors from forward to reverse, the operation is performed by rotating a single lever 4-way ball valve. The 4-way valve has two L-shaped ports in the ball that do not interconnect, sometimes referred to as an "×" port.
Ball valves in sizes up to 2 inch generally come in single piece, two or three piece designs. One piece ball valves are almost always reduced bore, are relatively inexpensive and generally are throw-away. Two piece ball valves are generally slightly reduced (or standard) bore, they can be either throw-away or repairable. The 3 piece design allows for the center part of the valve containing the ball, stem & seats to be easily removed from the pipeline. This facilitates efficient cleaning of deposited sediments, replacement of seats and gland packings, polishing out of small scratches on the ball, all this without removing the pipes from the valve body. The design concept of a three piece valve is for it to be repairable.
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